Smart Vehicle Technology Transforms ULD Handling at Paris CDG

Innovative logistics system boosts efficiency, safety, and adaptability in one of Europe’s busiest air cargo hubs.

At a major logistics facility at Paris Charles de Gaulle Airport, the challenge was clear: handle up to 120 ULDs per hour with limited space and minimal equipment. The answer came in the form of two multifunctional, all-electric vehicles engineered for flexibility and continuous operation. By replacing a fleet of conventional machines and introducing a new open-air ULD storage concept, the solution not only increased handling speed and safety but also cut operating costs and prepared the site for future demands—even during a time of global disruption.

All-Electric ULD Handling Redefines Efficiency at Paris CDG

• Efficient vehicle deployment: Two multifunctional, all-electric X-Way Movers replaced multiple conventional machines (e.g. truck docks, pallet movers, transfer vehicles), reducing equipment needs and complexity.
• 360° HX steering system: Enabled seamless maneuvering in tight spaces, enhancing flexibility and minimizing space requirements.
• High throughput: Capable of handling up to 120 ULDs per hour with just two vehicles—dramatically improving operational efficiency.
• New ULD storage concept: Designed and implemented a covered, open-air warehouse with 200 spaces for both full and empty ULDs—maximizing use of limited space.
• 24/7 operation: Weatherproof design allowed for continuous outdoor use, ensuring uninterrupted logistics flow.
• Smooth execution despite challenges: Delivered during the COVID-19 pandemic despite supply chain disruptions and rising material costs—demonstrating reliability and adaptability.

Stronger Performance, Lower Costs, Smarter Handling

By adopting a compact, multifunctional logistics solution, the customer achieved faster ULD handling with fewer vehicles, reduced operational costs, and enhanced safety. The all-electric, weatherproof system enabled 24/7 outdoor use and future scalability—all while maximizing limited space and minimizing downtime.